Building a brick grill surround is a fantastic way to enhance the aesthetic appeal of your outdoor cooking space while also providing a safe and functional area for grilling. A well-designed brick grill surround can add value to your property, create a cozy ambiance, and make your outdoor living space more enjoyable. In this article, we will walk you through the process of building a brick grill surround, covering the essential steps, materials, and tips to help you achieve a professional-looking result.
Planning and Preparation
Before you start building your brick grill surround, it’s essential to plan and prepare carefully. This stage is critical to ensure that your project turns out as expected. Here are some key considerations to keep in mind:
Determine the Purpose and Scope of Your Project
Define the purpose of your brick grill surround. Will it be used for grilling only, or do you want to incorporate other features, such as a outdoor kitchen, dining area, or fire pit? Determine the scope of your project, including the size, shape, and design of your brick grill surround.
Choose a Location
Select a location for your brick grill surround that is safe, accessible, and convenient. Ensure that the area is level, well-drained, and away from flammable materials. Consider the wind direction and sun exposure to ensure that your grill surround is comfortable to use.
Check Local Building Codes and Regulations
Familiarize yourself with local building codes, regulations, and homeowners association rules (if applicable). Obtain any necessary permits before commencing your project.
Create a Design and Layout
Sketch a detailed design and layout of your brick grill surround, including the dimensions, shape, and features. Consider the style, color, and texture of the bricks, as well as any additional elements, such as countertops, lighting, or storage.
Materials and Tools Needed
To build a brick grill surround, you’ll need the following materials and tools:
Materials:
- Bricks (firebrick or refractory brick recommended)
- Sand
- Cement
- Grout
- Mortar mix
- Trowel
- Level
- Hammer
- Chisel
- Safety glasses
- Gloves
- Wheelbarrow or mixing bucket
- Shovel
- Tamping tool
- Jointer
- Sealant (optional)
Tools:
- Circular saw or brick saw (for cutting bricks)
- Drill (for mixing mortar and grout)
- Mixer (for mixing large quantities of mortar and grout)
- Notched trowel (for applying mortar)
- Grout float (for spreading grout)
- Grout sponge (for cleaning excess grout)
- Leveling tool (for ensuring the surround is level)
Step-by-Step Instructions
Now that you have planned and prepared your project, it’s time to start building your brick grill surround. Follow these step-by-step instructions:
Step 1: Prepare the Site
Clear the area of any debris, vegetation, or obstructions. Mark the perimeter of your grill surround using stakes and twine. Check the site for levelness and make any necessary adjustments.
Step 2: Lay the Foundation
Dig a shallow trench for the foundation, about 2-3 inches deep and 6-8 inches wide. Fill the trench with compacted gravel or sand. Lay a course of bricks or concrete blocks to create the foundation.
Step 3: Build the Base Course
Lay the first course of bricks, using a level to ensure the course is level and plumb. Apply a thin layer of mortar to the foundation and press the bricks firmly into place.
Step 4: Build the Surround
Continue building the surround, course by course, using a level and a string line to guide you. Apply mortar to each brick and press it firmly into place. Use a jointer to create a uniform joint between the bricks.
Step 5: Add a Capstone or Countertop
Once the surround is complete, add a capstone or countertop to finish the top course. Use a notched trowel to apply mortar to the top course and press the capstone or countertop firmly into place.
Step 6: Grout the Joints
Mix and apply grout to the joints between the bricks, using a grout float to spread the grout evenly. Clean excess grout from the surface of the bricks using a grout sponge.
Step 7: Seal the Surround (Optional)
If desired, apply a sealant to the brick grill surround to protect it from the elements and enhance its appearance.
Tips and Considerations
Here are some additional tips and considerations to keep in mind when building a brick grill surround:
Use Firebrick or Refractory Brick
Firebrick or refractory brick is recommended for building a brick grill surround, as it can withstand high temperatures and is resistant to heat damage.
Ensure Proper Ventilation
Ensure that your brick grill surround has proper ventilation to prevent the buildup of carbon monoxide and other hazardous fumes.
Use a Level and String Line
Use a level and string line to guide you when building the surround, ensuring that the courses are level and plumb.
Apply Mortar and Grout Correctly
Apply mortar and grout correctly, using the right amount and technique to ensure a strong and durable bond between the bricks.
Conclusion
Building a brick grill surround is a rewarding DIY project that can enhance the aesthetic appeal and functionality of your outdoor living space. By following the steps and tips outlined in this article, you can create a beautiful and durable brick grill surround that will provide years of enjoyment and entertainment. Remember to plan carefully, choose the right materials, and follow proper building techniques to ensure a successful project.
What are the benefits of building a brick grill surround?
Building a brick grill surround offers several benefits, including improved safety, enhanced aesthetics, and increased functionality. A brick grill surround can help contain heat and flames, reducing the risk of accidents and damage to surrounding structures. Additionally, a well-designed brick grill surround can add visual appeal to your outdoor space, creating a cozy and inviting atmosphere for entertaining.
A brick grill surround can also provide additional counter space and storage for grilling utensils and accessories. This can help keep your grilling area organized and make it easier to prepare and cook meals. Furthermore, a brick grill surround can help protect your grill from the elements, extending its lifespan and reducing maintenance requirements.
What materials do I need to build a brick grill surround?
To build a brick grill surround, you will need a variety of materials, including bricks, mortar, sand, and gravel. You will also need a level, trowel, and other masonry tools to lay the bricks and apply the mortar. Additionally, you may need to purchase a grill base or platform to support the grill and surround.
The specific materials you need may vary depending on the design and size of your brick grill surround. It’s a good idea to make a detailed list of the materials you need and check it twice before starting your project. You may also want to consider consulting with a professional mason or contractor if you are unsure about any aspect of the project.
How do I prepare the site for my brick grill surround?
Before building your brick grill surround, you need to prepare the site by clearing the area of any debris, vegetation, or obstructions. You should also mark out the area where you plan to build the surround, using stakes and string to define the perimeter. Next, you need to level the ground and lay a layer of compacted gravel to provide a stable base for the surround.
It’s also important to check the local building codes and regulations before starting your project. You may need to obtain a permit or comply with specific requirements for outdoor structures. Additionally, you should ensure that the site is well-drained and that the surround will not be located in a low-lying area where water may collect.
How do I lay the bricks for my grill surround?
Laying the bricks for your grill surround requires careful planning and attention to detail. Start by laying a level course of bricks around the perimeter of the surround, using a spirit level to ensure that the bricks are straight and level. Next, begin laying the bricks in a staggered pattern, using a trowel to apply the mortar and a level to check the bricks as you go.
As you lay the bricks, make sure to leave space for the mortar to set and to allow for any necessary adjustments. You should also use a string line to guide the bricks and ensure that they are properly aligned. It’s a good idea to work in small sections, completing each course of bricks before moving on to the next one.
How do I finish the top of my brick grill surround?
Finishing the top of your brick grill surround requires careful consideration of the design and functionality of the surround. One option is to lay a flat course of bricks, using a level to ensure that the bricks are straight and level. Alternatively, you can create a sloping top to allow water to run off, or add a decorative capstone to complete the surround.
Regardless of the design you choose, it’s essential to ensure that the top of the surround is level and secure. You may need to use additional mortar or other materials to complete the top course of bricks and provide a stable surface for the grill and any other features you plan to include.
Can I build a brick grill surround around an existing grill?
Yes, it is possible to build a brick grill surround around an existing grill. However, this may require some additional planning and preparation to ensure that the surround fits properly around the grill and that the grill is properly supported. You may need to measure the grill carefully and adjust the design of the surround accordingly.
It’s also essential to ensure that the surround does not obstruct the grill’s vents or other features, and that it provides adequate clearance for the grill’s lid and other moving parts. You may need to consult with a professional mason or contractor to ensure that the surround is properly designed and constructed to accommodate your existing grill.
How do I maintain and repair my brick grill surround?
To maintain and repair your brick grill surround, you should regularly inspect the surround for any signs of damage or wear. Check the mortar for cracks or gaps, and reapply mortar as needed to ensure that the bricks remain secure. You should also clean the surround regularly to prevent dirt and debris from accumulating.
If you notice any significant damage or deterioration, you may need to repair or replace individual bricks or sections of the surround. It’s essential to use matching materials and techniques to ensure that the repairs blend in with the rest of the surround. You may also want to consider applying a sealant to protect the bricks and mortar from the elements and extend the lifespan of the surround.